Comprehensive Review of the Hobart Stickmate 160i Welding Machine

Overview of the Hobart Stickmate 160i (500570)

The Hobart Stickmate 160i stands out as a reliable, user-friendly stick welding machine designed for both DIY enthusiasts and professional welders who need portability without sacrificing performance. This inverter-based welder operates efficiently on dual voltage inputs, offering versatility for various job sites. With a robust build quality and a straightforward interface, it provides a solid foundation for welding tasks up to 3/8 inches of mild steel. It comes equipped with essential accessories, making it ready to weld straight out of the box.

What’s Included in the Package

• 10 ft. (3 m) electrode cable with heavy-duty holder
• 10 ft. (3 m) work cable with a durable clamp
• 6.5 ft. (2 m) power cord fitted with Multi-Voltage Plug (MVP) adapters for both 120V and 240V outlets
• Comprehensive user manual with setup instructions

The package provides all necessary components for immediate use, emphasizing simplicity and convenience typical of stick welders. Unlike more complex welding processes, stick welding requires minimal accessories, making this model ideal for on-the-go applications.

Technical Specifications

Pros

• Sturdy, high-quality construction designed for durability
• Capable of withstanding tough working conditions
• Lightweight, enhancing portability for fieldwork
• Features Hot Start Technology for easier arc initiation
• Adjustable amperage knob for fine-tuning weld settings
• Supports both 120V and 240V power supplies seamlessly
• Includes a built-in, adjustable shoulder strap for easy carrying
• Comes with a comprehensive warranty for peace of mind
• Reliable brand with widespread industry recognition
• Everything needed to start welding is included in the package
• Equipped with a high-quality ground clamp for secure connections

Cons

• Duty cycle may be limited for heavy-duty applications
• Infinite amperage control requires guesswork due to lack of precise display
• Manufactured in China, which may influence perceptions of quality

Where to Purchase the Hobart Stickmate 160i

• Amazon
• Northern Tool

History of the Discontinued Hobart Stickmate 210i

The Hobart Stickmate 210i was phased out at the end of 2019, making it no longer available for purchase new from retailers. While some used units may appear on secondary markets, new stock has been exhausted. This discontinuation was likely influenced by Miller’s Thunderbolt 210, which closely resembled the 210i in design and functionality but remained in production. Hobart’s strategic move to streamline their product line resulted in the 210i’s removal, favoring the more versatile and cost-effective 160i model. Notably, the 210i supported only 240V input, whereas the 160i offers dual voltage compatibility, making it a more adaptable choice for various environments.

Important Considerations Before Buying the Hobart Stickmate 160i

Despite its many advantages, there are some aspects to keep in mind before making your purchase. These factors can influence your overall welding experience and long-term satisfaction.

Limited Duty Cycle

The duty cycle is on the lower side compared to more advanced or industrial-grade welders. When used at 120V, the machine can sustain welding for about 2 minutes within a 10-minute period at 65A, which may be restrictive for prolonged work. At 240V, the duty cycle improves, but for continuous heavy-duty applications, users might encounter cooling periods. This may require planning your welding tasks accordingly to avoid overheating and to maintain optimal performance.

Challenges with 6010 Electrodes

6010 electrodes are known for their demanding arc characteristics, and while the Hobart Stickmate 160i can handle them, users might experience arc interruptions or difficulty maintaining a stable arc, especially in gapped joints. This is typical across many inverter welders, and if frequent use of 6010 electrodes is anticipated, exploring other models with better arc control could be beneficial.

Absence of a Precise Amperage Display

The welder features an infinite adjustment knob for amperage, which provides flexibility but lacks an exact digital readout. The outer ring markings offer approximate settings, requiring users to estimate the precise current. While some prefer the simplicity of this approach, others might find it inconvenient. An LED or digital display indicating the exact amperage would enhance user control and consistency. This omission may be a drawback for those seeking precise weld parameter adjustments.

Single-Function Stick Welding Only

The Hobart Stickmate 160i is dedicated solely to stick welding, unlike many competitors that combine stick and basic TIG capabilities within a single inverter. If your work occasionally requires TIG welding, this machine will not support such functions without additional accessories or upgrades. For occasional TIG users, investing in a combo welder could be more practical, albeit at a higher cost.

Key Strengths of the Hobart Stickmate 160i

Despite some limitations, the Hobart Stickmate 160i excels in several areas that make it a compelling choice for many users. Here are the standout features:

Exceptional Arc Stability and Electrode Compatibility

The machine produces a smooth, stable arc that simplifies the welding process. Thanks to its innovative Hot Start technology, arc strikes are easier, and the electrode ignites effortlessly, giving welders confidence and efficiency. It supports a wide range of electrodes, including 6010, 6011, 6013, 7018, 7024, 308L, and Nickel-based rods, making it versatile for various welding tasks.

User-Friendly Operation

The design emphasizes simplicity—plug in, set your amperage, attach your electrode, and start welding. The intuitive front panel minimizes guesswork, making it suitable even for novice welders or those new to inverter technology. The straightforward setup encourages quick adaptation and reduces learning curves.

Portability and Flexibility in Use

Weighing just about 15 pounds, this welder is highly portable, perfect for fieldwork or temporary setups. The dual voltage support, combined with the included MVP adapters, allows seamless switching between power sources without tools. Additionally, the sturdy, adjustable shoulder strap enhances mobility, enabling users to transport the welder comfortably over various terrains.

Durability and Build Quality

Constructed with durable plastics and a rugged metal case, the Hobart Stickmate 160i is designed to withstand rough environments. The high-quality electrode holder and clamp ensure reliable connections and longevity. This robust build quality provides peace of mind, especially when working in demanding conditions where equipment durability is critical.

Comparison: Hobart Stickmate 160i vs Miller Thunderbolt 160 and 210

Final Thoughts

Overall, the Hobart Stickmate 160i is an outstanding choice for those seeking a dependable, portable, and easy-to-use stick welder. Its solid construction, versatile input options, and supportive features make it suitable for a wide range of welding projects. While it has some limitations, such as the duty cycle and lack of a digital amperage display, these are minor compared to its benefits. For hobbyists, DIYers, or professionals needing a reliable stick welder for light to medium tasks, the 160i offers excellent value. For more demanding or industrial applications, exploring models with higher duty cycles and advanced features may be preferable.

If this review has been helpful, please consider sharing it with friends or colleagues who might also benefit from this information. Happy welding!

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• Hobart Handler 125